Document 2R3kXj9X93YX5X9MJxDL0p2mN
Report Prepared by: Report Approved by:
RCRA COMPLIANCE EVALUATION INSPECTION
Custom Alloy Corporation 3 Washington Avenue High Bridge, New Jersey
NJD981555600
December 20, 2023
ROBERT
Digitally signed by ROBERT
MORRELL
_M_O__R_R_E__L_L________D_at_e:_20_2_4.0_1_.24_1_2:_38_:3_4 _-0_5'0_0'
Robert Morrell, Geologist
Monitoring Operations Section
Date: ________________
Digitally signed by PHILIP
PHILIP COCUZZA COCUZZA _________________D_a_te_: 2_02_4._01_.2_5 0_7_:54_:5_2_-0_5'0_0' Philip Cocuzza, Supervisor Monitoring Operations Section
Date: ________________
Custom Alloy Corporation NJD981555600
Inspection Date: December 20, 2023
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Custom Alloy Corporation NJD981555600
Inspection Date: December 20, 2023
Objective
A RCRA Compliance Evaluation Inspection (CEI) was conducted at Custom Alloy Corporation on December 20, 2023. The purpose of the inspection was to obtain information on the facility's hazardous waste management program. This information will be used to determine compliance with regulations pertaining to the Resource Conservation and Recovery Act (RCRA).
Survey Participants
Custom Alloy Corporation Edgar Balan, Safety Manager Edgar.balan@tridentllc.com, 908-638-6200 Lindsay Pych, Environmental Compliance Lindsay.pych@tridentllc.com, 908-200-9718
U.S. Environmental Protection Agency Robert Morrell, Geologist morrell.robert@epa.gov, 732-906-6804 Molly Hillenbrand, Life Scientist Hillenbrand.molly@epa.gov, 732-321-4452
Facility Description
Custom Alloy Corporation is located at 3 Washington Avenue in High Bridge, New Jersey. The facility is a manufacturer of seamless and welded pipe fittings, pipes, and forgings for the oil and gas industry. While gas transmission is Custom Alloy Corporation's largest market, its products are also used in the petrochemical, power, offshore drilling, defense, mining, and aerospace industries. The company was founded in 1968 and has been operating at the present location since 1986. The 15-acre facility was purchased by Trident Maritime Systems in July 2023. There are 132 employees, and the plant operates two 8-hour shifts from 7 am to 12 midnight, five days per week.
Stainless steel, carbon steel, and other metal alloys come into the receiving area as bars, pipes, or sheets. The material is cut, formed, and pressed according to specifications. The diameter of the pipes and pipe fittings can range from 0.75 inches to 42 inches. Some products are subjected to welding, and some are seamless. The product is then conveyed to a furnace, where it is heattreated. After heat treatment, the product is dipped in a quench tank. A steel shot blasting machine is used to remove rust. The product is conveyed to the machine shop for further milling, cutting, and grinding. Some products are pickled in an acid bath, consisting of nitric acid and hydrofluoric acid. During the quality control inspection, an x-ray booth and liquid penetrating dyes are used to check welds and cracks. Some products are conveyed to a paint booth where paint is applied. After the final inspection, the product is sent to the shipping area for packaging.
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Custom Alloy Corporation NJD981555600
Inspection Date: December 20, 2023
Water and Wastewater
Water for the facility is provided by the Borough of High Bridge. Sanitary wastewater is discharged to the local POTW. Wastewater from the quench tanks is conveyed to an evaporator.
Solid and Hazardous Waste Management
Hazardous waste is generated at two locations: the pickling tank and the paint booth.
Acid bath salts are generated during episodic cleanouts of the pickling tank, which occur approximately once per year. The waste is placed in 55-gallon drums and stored in the central accumulation area, also known as the EPA Room. The RCRA hazardous waste codes for the acid bath salts are D004, D005, D007, D008, and K062.
Waste paint and waste paint related materials are generated at the paint booth. The waste is placed in 55-gallon drums and stored in the EPA Room. The RCRA hazardous waste codes are D001 and D035.
Paint filters are placed in a 55-gallon drum and stored in the EPA Room as a non-hazardous solid waste.
Used fluorescent bulbs are collected and stored in the EPA Room as universal waste.
Used oil from machinery is collected in 55-gallon drums and stored in the EPA Room as nonhazardous used oil.
Solids from the quench tanks are placed in 55-gallon drums and stored in the EPA Room as nonhazardous solid waste.
On the day of the inspection, there were no hazardous waste containers being stored in the EPA Room. There were containers of used oil and universal waste being stored.
All solid and hazardous waste management of containers is provided by Environmental Waste Minimization of Northampton, Pennsylvania. The containers of acid bath salts, used oil, and paint filters are shipped to EQ Detroit, a treatment, storage, and disposal facility (TSDF) in Detroit, Michigan. Waste paint, waste paint related materials, and quench tank solids are shipped to Cycle Chem, a TSDF in Lewisberry, Pennsylvania. Universal waste, consisting of used fluorescent bulbs, is shipped to AERC Recycling Solutions in Allentown, Pennsylvania.
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Custom Alloy Corporation NJD981555600
Observations
Inspection Date: December 20, 2023
A review of the hazardous waste manifests indicates that Custom Alloy Corporation is a small quantity generator of hazardous waste. In 2023, the facility generated 1350 pounds of waste paint and paint related materials, and 2500 pounds of acid bath salts.
The facility maintains weekly inspection logs of the EPA Room.
Hazardous materials safety training is provided once per year to employees that handle hazardous waste.
The facility maintains waste analysis profile forms for all solid and hazardous wastes generated on site.
Findings There were no violations or compliance issues found on the day of the inspection. Attachment Photograph (#1)
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Custom Alloy Corporation NJD981555600
Inspection Date: December 20, 2023
Photo #1: The Central Accumulation Area, also known as the EPA Room.
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