Document 1yjXaGj9wE0en4qoVo8R6m8KZ

ABD00002439 GEORGIA GULF CORFORATION ENVIRONMENTAL, HEALTH & SAFETY TRAINING GUIDELINES for the year 2003 A comprehensive summary of required training by subject, frequency, who must be trained, training methodology, and resources currently available Revised. May 2002 (Rev 3) (Revised to add HAZWOPER Emergency Response - Operations Level (EHS-235) Revised December 2002 Rev 4 (Revised to add Fall Protection; to separate VCM, asbestos, lead and benzene: to add regulatory ref) Q \DATA\lRRlESVWPFILES\BILLBLAI\ggregmtrxr42003 wpd ABD00002440 Subject ' Accessto Employee Exposure and Medical Records EHS-106 .Regulatory Reference 29CFR 1910.1020 (g) Frequency of Training Initial + Annual Refresher Who Muet be Trained \r All employees, all locations Training Methodology TVtC-.'V'* i i;,' -if 1 t.T V*"if >* n-. - * Resource Available : It* ? f 1 New Employee Orientation (Formal Classroom) / Safety Meetings / H&S provides notification annually H&S Lesson Flan -*Respur^ee $v*tl$>!e; Blood Borne Pathogens EHS-201 29CFR 1910.1030 (f)(4) Initial + Annual Refresher All Medical Emergency Responders; and all company employees who may reasonably be exposed to blood borne pathogens. Formal Classroom (Operations Employee Training Program: Level 1 - Basic Operations, Health & Safety) 1 Computer Based Training H&S Lesson Plan / Computer Based Training (Williams Learning Network #121) Confined Space Entry - Entrant EH5-202 29CFR 1910.146 (g) Initial + When Jobs or Processes Change + Annual Refresher Operations Supervision; Operations Technicians; Maintenance Supervision; Maintenance Technicians; Other employees who enter permit required confined spaces Formal Classroom (Operations Employee Training Program: Level 1- Basic Operations, Health & Safety) / Computer Based Training / Safety Meetings H&S Lesson Plan / Computer Based Training (Williams Learning Network #123) Confined Space Entry - Entry Supervisor EHS-112 29CFR 1910.146 (g) Initial + When Jobs or Processes Change + Annual Refresher Operations Supervision; Operations Technicians; Maintenance Supervision; Maintenance Technicians; Other employees who enter permit required confined spaces Formal Classroom (Operations Employee Training Program: Level 1- Basic Operations, Health & Safety) /Computer Based Training / Safety Meetings H&S Lesson Plan Q:\DATA\IRFILES\WPRLES\BiLlBLAI\ggrsgmtrxr42003.wpd 2 ABD00002441 Subject 4, i * , ' i? ^Regulatory Reference K .Tj2 in . v .^ree^uen^ of Training - ;^ Confined Space Entry - Attendant 29CFR 1910.146 (g) . Initial + When Jobs or Processes Change + Annual Refresher EHS-102 who Must be Trained..." \ < _ * Tj|S ' > <* " >. IIJ >" ^Training Methodology ;? i?;i \'i> i ' ^feeourpee^v'pllable ,, ^ ?<'> Operations Supervision; Operations Technicians; Maintenance Supervision; Maintenance Technicians; Other employees who enter permit required confined spaces Formal Classroom (Operations Employee Training Program: Level 1- Sasic Operations, Health & Safety) / Computer Based Training / Safety Meetings H&S Lesson Plan Confined Spaces - Rescue Personnel - CSRT Members - Qualification, not course 29CFR 1910.(k)(2) Initial + Quarterly + Practice 1 Rescue Annually Confined Space Rescue Team Formal Classroom, Demonstrations & Drills (Sessions Conducted Quarterly by H&S) ^S H&S Lesson Plans / Videos / Exercises Control of Hazardous Energy - Lockout/Tagout p^praawiiW 29CFR 1910.147 (c)(7) EH5-317 Initial + When Jobs or Processes Change + Annual Refresher Operations Supervision; Operations Technicians; Maintenance Supervision; Maintenance Technicians, l&E Technicians; Other employees who perform or are affected by lockout procedures Formal Classroom (Operations Employee Training Program: Level 1- Sasic Operations, Health & Safety) / Computer Based Training / Safety Meetings H&S Lesson Plan - HSP-317 (Williams Learning Network #135) DOT Transport of Hazardous Materials EH5-212 49CFR 172.704 Within 90 Days of Initial Aselgnmentto Performing Task(s) (mentioned below) + Refresher Every 3 Years EMiSli All employees who are involved In loading, unloading, marking, packaging, labeling, and/or completing paperwork for hazardous materials transportation plus those employees' Managers and Supervisors and Emergency Response Personnel. Ifaji in Computer Based Training, Formal Classroom for Groups(Contact Densie O'Brian, Pasadena) Computer Based Training, Formal Class, (Williams Learning Network #142) Q:\DATA\IRFllES\WPFILES\BILLBLAI\ggregmtrxr42003.wpe 3 ABD00002442 Subject .4 v Regulatory Reference h' < frequency of Training v-'S-trf, - Who Muet be Trained ^ r \ * , M ^ .Training Methodology ^ ;Re60urcee Available Electrical Safety Nonqualified Personnel EHS-216 29CFR 1910.332 (b) Initial with annual refresher for safety techniques performed less often than once per year Employees whose job duties place them at risk to electrical shock and / or requires them to work on or near exposed energized parts CBT/ Safety Meetings CBT (Electrical Safety Awareness) (Williams Learning Network #124) ^Subject .r ^ Emergency Action and Fire Prevention Plans R^ujalqry Reference vt * ^ 29CFR 1910.3S (a)(5) mss? aflsswwudt Initial + When Change Occurs in Emergency and Evacuation Plans ....... ^ All employees Informal classroom / Safety Meetings Unit Emergency Action Plan EHS-107 EPA Environmental Awareness EHS-211 LDEQ Part IX 907 (l)(3) Initial + Annual Refresher All employees who could potentially handle waste (including related paperwork). Includes but not limited to operations technicians, supervision, maintenance, and clerical employees. Formal Classroom (Operations Employee Training Program: Level 1 - Basic Operations Training (Environmental Awareness) / Computer Based Training / (Training to include Hazardous Waste and Spill Plan) Environmental Lesson Plan / Computer Based Training / NUS Video + Student Workbook / Environmental department for site specific. Fall Protection PLQ-ENV-EHS-009 29CFR 1926.503 (a) & (b) Initial + Changes In fall hazards + changes in types of fall protection + Inadequate employee knowledge and/or performance ^Iff Employees who work at unprotected elevation of four feet or higher Formal Classroom + Demonstration + Practical; Safety Meeting Presentation H & S Safety Plan Q:\DATA\IRFlLES\WPFILES\BILLBLAI\ggregmtrxr42003.wpd 4 ABD00002443 ' r*, Subject t, . Fire Brigade (Qualification) RegulatoryReference .. " - '* Frequency of Training .. , 29CFR 1910.156 (c) - Quarterly + One Interior Structural Exercise Annually .Who Must be T^alned,.^-^ - - t & rtJ ' '* .Training Methodology , M'ftt*' * p*. i ,, ^ j-,* > /^sources Available Fire Brigade Members Formal Classroom (Conducted Quarterly by H&S) H&S Lesson Flans / Recognized 3rd Party Fire Training Program / Fire Training Ground ^^ureesi^ Flammable and Combustible Liquids (Awareness Level Training) EHS-229 29CFR 1910.106 initial + Refresher Every 3 Years Ail employees who work with flammable or combustible liquids. Formal Classroom (Operations Employee Training Program: Level 1 - Basic Operations, Health & v%s- '.!V Safety) / Computer Based Training / Safety Meetings J; 1 H&S Lesson Plan Hazard Communication EH5-204 29CFR 1910.1200 (h) Initial + When New Hazard is Introduced + Annual Refresher All Employees #iiisSiSte5.^ramng^Methbdobgy '%?.. Formal Classroom (Operations Employee Training Program: Level 1 - Basic Operations, Health & Safety) / Computer Based Training / Safety Meetings rfW-fV"?iv w."A? .;; ^ReeourceslAyalldbleY^ H&S Lesson Plan /Computer Based Training / Video + Student Workbook , - (Williams Learning Network #130) HAZWOPER - Emergency Response Awareness Level EHS-205 Awareness Level 29CFR 1910,120 (e) wii *Mwss Initial + Annual Refresher WmStOm All administrative Employees who will not receive training In an operating unit. Formal Classroom (Operations Employee Training Program: Level 1 - Basic Operations, Health & Safety) / Computer Based Training ITC Activ Regulatory Lesson Oise (Williams Learning Network #132) Q:\OATA\IRFILES\WPFILES\BILLBLAI\ggregmtntr42003.wpcl 5 ABD00002444 Subject K '* a v Regulatory Reference t ,* * >* HAZWOPER - Emergency Response - Operations Level 29CFR 1910.120 (e) Frequency of Training ; i*> r * ? ;Who.Must be Trained Initial + Annual Refresher *i;.. All operations personnel expected to contain/confine emergencies Trailing Methodology ' ^ -V< * ` rr , t t- Resources Available J ' Formal Classroom, selected CSTs, Safety Meetings, OJT H&S Lesson Han EHS-235 Subject Safc* ,* HAZWOPER Emergency Response for Hazmat Technicians 29CFR 1910.120 (e) EHS-232 HAZMAT Technicians -mm? 24 Hour Initial + Annual Refresher All employees who are expected to mitigate emergencies, Operations Supervision & Technicians. Formal Classroom (Operations Employee Training Program: Level 1 - Sasic Operations, Health & Safety) H&S Lesson Plan HAZWOPER - Emergency Response - Incident Commander EHS-515 On-Scene Incident Commander 29CFR 1910.120 (e) 24 Hour Initial + Annual Refresier Operations Shift Supervisors; Any employee who is a potential incident commander Formal Classroom Outside Instructor / CAER Training HAZWOPER/ Offsite - Emergency Response HAZMAT Technicians 29CFR 1910.120 (e) Initial + Annual Refresher Personnel who are on the offsite emergency response team. Formal Classroom / Set-up Emergency Prill OGC Offsite Emergency Response Coordinator EHS- 500 Q:\OATA\lRFILES\WPFlLES\BILLBLAI\ggregmtrxr42003.wpd 6 ABD00002445 'Subject v : 1 *V * Frequency of Training ....- Who Must be Trained Training Methodology .'<x- .....' . . * r*-* r 1 1$* jTs-V - H,*'U It-Jl.t'/* > ' Reeourees Available V k > Health and Safety Training for Administrative Employees Annual All administrative Employees who will not receive training in an operating unit. Formal Classroom This course includes training on the following topics: Fire Protection/Fire Extinguisher Hazardous Communication and Hazwoper Awareness Personal Protective Equipment Electrical Safety Awareness Ergonomics - General Office Safety Contact Health & Safety Staff EHS-101 --yy '''-r lonlzing/Non-lonizlng Radiation 29CFR 1910.1096 (i)(2) EHS- 230 Initial only OGC Radiation Protection Officer; Operations, Maintenance and Engineering Personnel who work on equipment with radiation sources, Maintenance Personnel who perform Nuclear Density Testing Formal Classroom (Operations Employee Training Program: Level 1 - Sasic Operations Training; Health & Safety) Outside instructor Lab Safety EHS-226 29CFR 1910.1450 (f)(4) f^uepcy.cfTraj|i]ng Initial + Refresher Every 3 Years ^ 'n, All laboratory personnel, all employees who perform laboratory tests ^ "* Vr .' Formal Classroom (Training based on CHP procedures) and Computer Based Training 1' to ' * /, ** CHP Lab Standard Operating Procedures / Video Tapes + Student Workbook OR Computer Based Training plus SOP (CHP Lab Standard) (Williams Learning Network #134) Subj'^ . "rJ.W?* ?.*#:; ...i! ' Medical Emergency Response Team (Qual MERT - Plaquemine Only) Quarterly (To Maintain Certification) Medical First Responder Team Members Formal Classroom (Conducted Quarterly by H&S) Occupational Health Nurse / Certified Instructors Q:\DATA\IRFILES\WPFlLES\BILLBLAI\ggfegmt/xr42003.wpd 7 ABD00002446 Sasssii Noise Exposure / Hearing Conservation EH5-206 29CFR 191095 (k) rnrequency of/iramlng Initial + Annual Refresher (Who Mj^beaTralnta^^i^cHtiH All employees exposed to >95 decibels TWA in work areas (Managers, Operations Supervision, Operations Technicians, Maintenance Supervision, Maintenance Employees, Fieid Engineers, Process Engineers, Stores, Laboratory Personnel who enter hazardous noise areas) Sfei5l2l]^2^IMs^aS Computer Based Training / Safety Meetings ^Reeourt^6vAvflljab<e **^V.jS&:;->; H&S lesson Plan / ITC Activ Regulatory Lesson Disc (Williams Learning Network #133) Overhead Crane6 EH5- 219 29CFR1910179 Before Initial Operation + Refresher Every 3 Years Mrnmmmm All employees who operate overhead cranes Formal Classroom / Demonstration Equipment Vendor / ITC Activ Regulatory Lesson Disc (Overhead Cranes and Gantries) rannra Portable Fire Extinguisher SBBHHH 29CFR1910157 (g) Initial + Annual Refresher mhb All employees who may use portable fire extinguisher Formal Classroom / Computer Based Training + Exercise / Safety Meetings Vendor / H&S Lesson Plan / ITC Activ Regulatory Lesson Disc EHS-203 Powered Industrial Platforms (Manlifts, Including Bucket Trucks) 29CFR1910 69 (b)(1) Initial All employees involved in the use of manlifts and bucket trucks Formal Training / Computer Based Training Equipment Vendor(s) / ITC Activ Regulatory Lesson Disc E2S8&K*3gg Powered Industrial Trucks (Forklifts) Before Initiai Operation + Refresher Every 3 Years (License Required) License Renewal Every 3 Years All employee who operate forklifts Formal Classroom / Demonstration / Computer Based Training / Field Test BBamaHaawEBSB Video / ITC Activ Regulatory Lesson Disc / Equipment Vendor EHS-231 EHS-213-A Q \DATA\JRFILES\WPFILES\BILLBLAI\ggregmtrxr42003 wpd 8 ABD00002447 Subject , 14 'Regulatory Reference ^ ^ * F/w^uenpy of Training yw, ,, 4, k ^ > ()Vho Must bp Trained yvtk WNltI -* *tl -Training Methodology: o' x *, ^sources Available , * \ 1 p * ? ,) $* ' 11 , j PPE - Eye & Face Protection; Head Protection; Hand, Foot & Torso Protection EHS-210 29CFR 1910.132 (f)(1) initial + Refresher Every 3 Yea-s All employees who wear Personal Protective Equipment (PPE). Formal Classroom (Operations Employee Training Program: Level 1 - Sasic Operations, Health & Safety) / Computer Based Training / Safety Meetings ITC Act/v Regulatory Lesson Oise plus Demonstration and Use of PPE (Williams Learning Network #137) Process Safety Management - Operations Employees EHS-227 29CFR 1910.119 (g)(1) Initial + Prior to Startup of Modified Process + Refresher Every 3 Years All operations personnel who work in process areas. Formal Classroom / Field Demonstration / One-on-One Mentor / Safety Meetings (Operations Employee Training Program: Levels 2,3 & 4) Standard Maintenance Procedures With Qualifying Examinations Process Safety Management - Maintenance Employees 29CFR 1910.119 (g)(1) Initial + Prior to Startup of Modified Process + Refresher Every 3 Years All personnel who maintain PSM equipment. Formal Classroom / Field Demonstration / One-on-One Mentor / Safety Meetings Standard Maintenance Procedures With Qualifying Examinations EHS-233 Respiratory Protection EH5-209 29CFP 1910.134 (k)(1) Initial + Annual Refresher (including fit-test) and donning/doffing exercises All employees who wear or have need to wear face fitting respiratory protection equipment. Formal Classroom (Operations Employee Training Program: Level 1 - Basic Operations, Health & Safety) / Computer Based Training I Safety Meetings I^Bburi^vallable^X: i-^xS H&S Lesson Plan HSP-401 / ITC Actlv Regulatory Lesson Disc (Wiliams Learning Network #139) Q:\DATA\lRFILES\WPFILES\BILLBLAI\ggregmtrxr42003.wpd 9 ABD00002448 Subject : Regulatory Reference > \ j% i Frequency of Training f l,, iV Who Must be Trained r -: - i, Training Methodology `f ** " ^ 1 " + !* ^ 4* ,y> 6-*> 3Resoures Available > > r - RCRA - Resource Conservation Recovery Act EHS-234 LAC 33: V.1515 24 Hour Initial + 3 Hour Annual Refresher All employees exposed to health hazards in a designated TSD facility under RCRA Formal Classroom (Operations Employee Training Program: Level 1 - Sasic Operations, Health & Safety) / Computer Based Training / Grandfather Option With Examination for Initial Training Only ITC Actlv Regulatory Lesson Oise Specifications for Accident Prevention Signs and Tags EHS - 225 29CFR 1910.200 Initial All employees % ;wi Formal Classroom (Operations Employee Training Program: Level 2 - Basic Operations, Health & Safety) / Safety Meetings H&S Lesson Plan, HSP-302 Toxic/Hazardous Substance and Regulated Areas - Asbestos EHS-217 29CFK 1910 (j)(7) Initial + Annual Refresher All employees who could reasonably be exposed above the action level. Ip ;-.}T$S Formal Classroom / Safety Meetings / Computer Based Training 1 1-.v'-^ H&S Instructor / Computer Based Training *.??.lS% >*, \fc>riv>1/S.Vj*?VaT*'v*N*9?. *.O* Toxic/Hazardous Substances and Regulated Areas - Benzene 29CFR 1910.1023 (j)(3) PLQ-ENV-EHS-007 Initial for all employees who have benzene in work area; Initial + annual refresher for employees exposed above action level All employees who work in areas where benzene Is present.. Formal Classroom (Operations Employee Training Program: Level 1 - Basic Operations, Health & Safety) / Safety Meetings [ll^M^Ayallable H&S Lesson Plan / Benzene Video Tape (Pasadena) Q:\DATA\1RFlLES\WPFILES\BILLBLAI\ggregmtrxr42003.wpd 10 ABD00002449 Subject s# y\r -/^ Toxic/Hazardous Substances and Regulated Areas - Lead PLQ-ENV-EH5-007 ^5sR? ^egVulaJto7ry.Ri-ewfereMncesSV-2je-3S-.%> 29CFR 19101025 (l)(1) Initial + Annual Refresher jWho Must beiTrained^-A- All employees who work m areas where lead exposure is at or above the action level or for whom the possibility of skin or eye irritation exists ,1raming`MltHo^loa"y?^3g^ser* Formal Classroom , Safety Meetings, Computer Based Training, Online training rssisi,iai'm^ H&S Lesson Flan Toxic/Hazardous Substances and Regulated Areas - VCM PLQ-ENV-EHS-007 ^Regulatory, Raforencej-^^s^f^ff 29CFR 19101017(j) ^F^S^rSlnirf Initial + Annual Refresher + When Changes Occur Any employees engaged in vinyl chloride or polyvinyl chloride operations fiTralnlng'Methoaology^<$|^||^fi, Formal Classroom (Operations Employee Training Program Level 1 - Basic Operations, Health & Safety) / Safety Meetings H&S Lesson Plan / VCM Video Water and Waste Water Certification (Louisiana ACT 533) Subject to venfication - ~, . r^v-t v;Tvw>fc*r ir? ? *-Who' MTjfff^Tjained 1 : vr^^W?* .MP&f-fo Prior to working m water & sewerage facilities + Annual Refresher to maintain certification (3 hours/per topic/year) All employees who operate various water & sewerage facilities, including water, production, distribution, treatment, ar\d/or sewerage collection, treatment, and deposal ^Training Methodology^m^SA) t?f&, Formal Classroom (Conducted Utilities Subject Matter Experts) Utilities Lesson Plan Q \DATA\IRFILES\WPFiUES\BILLBLAI\ggregmtrxr42003 wpd 11