Document 104vpKnanr7g6poOx6q6OBr0d

Inspection Date: Time: Media: Statute (s)/Program(s): Type of inspection: Access: Permittee Name: Facility or Site Name: Facility/Site Physical Address: (city, state, zip code) County/Parish: Permit Number: Region 5 Enforcement and Compliance Assurance Division INSPECTION REPORT 7/28/22 Inspection Announced: No Entry: 9:15 AM (CST) Exit: 10:45 AM (CST) Water Clean Water Act, National Pollutant Discharge Elimination System (NPDES), Industrial CEI - Compliance Evaluation Inspection Granted APS Grupa LLC APS Grupa LLC 10459 S. Muskegon Chicago, Illinois 60617 Cook Persons Participating in Inspection: Title Physical Scientist, EPA Environmental Engineer, EPA General Manager/VP Technology Plant Manager Name Phone Matthew (312) 886-2405 Schulte Jason Hewitt (312) 353-3114 Rusty Napier (773) 437-9983 Tom Byrne (773) 437-9977 Email schulte.matthew@epa.gov Hewitt.jason@epa.gov rnapier@apsgrupa.com tbyrne@apsgrupa.com Present at Present at Opening Closing Conference Conference Yes Yes Yes Yes Yes Yes Yes Yes Lead Inspector: Matthew Schulte Region 5 schulte.matthew@epa.gov (312) 886-2405 Page 1 of 23 APS Grupa LLC. Inspection Date(s): Additional Persons Participating in Inspection: Jason Hewitt Region 5 Hewitt.jason@epa.gov Supervisor Review: Molly Smith MOLLY SMITH Region 5 Digitally signed by MOLLY SMITH Date: 2022.09.29 08:45:01 -05'00' smith.molly@epa.gov 7/28/2022 (312) 353-3114 (312) 353-8773 SECTION I - INTRODUCTION Site Entry and Inspection Objectives Region 5 Lead Inspector, Matthew Schulte, and inspector Jason Hewitt arrived at APS Grupa Inc. (the "Site" or "Facility"), located at 10459 S. Muskegon, Chicago, Illinois, at 09:15 AM (CST) on 7/28/2022 for an unannounced inspection. Inspectors presented their credentials to Rusty Napier and Tom Byrne and informed the Facility that this was an EPA Region 5 inspection to determine compliance with the Clean Water Act (CWA) and the National Pollutant Discharge Elimination System (NPDES) permit program. The inspection was conducted under the authority in Section 308 of the CWA. The table above identifies the attendees that participated in the inspection. This report is based on information supplied by Facility representatives, observations made by the Region 5 inspectors, and records and reports maintained by the Facility Region 5. These include the following: direct observations made by the Region 5 inspectors, photographs taken by Region 5 inspectors, physical evidence collected by Region 5 inspectors, measurements taken by Region 5 inspectors, verbal or written statements made or supplied by Facility representatives during or subsequent to the on-site inspection, and materials, processes, data, photographs, or documents shown, demonstrated, or submitted to the Region 5 inspectors by Facility representatives during or subsequent to the on-site inspection. In addition, information gathered prior to or subsequent to the inspection from a review of U.S. EPA, State, and public records may be included in this report. Facility/Site Description Region 5 Lead Inspector confirmed the following facility information: The Facility is a starch and phosphate distributer and a contract packaging facility. The Facility has been operating at the 10459 S. Muskegon location for approximately 2 years. The Facility is not currently covered under an NPDES Permit, but the EPA was informed during this inspection that an application for an Industrial User (IU) Permit has been submitted to the Metropolitan Water Reclamation of Greater Chicago (MWRD). Along with the permit application, the Facility is also currently working with consultants from Gabriel Environmental to develop a Stormwater Pollution Prevention Plan (SWPPP). Page 2 of 23 APS Grupa LLC. Inspection Date(s): SECTION II - OBSERVATIONS Observations may not be in sequential order. Unique Identifying No. MS5-OB-001 MS5-OB-002 MS5-OB-003 MS5-OB-004 MS5-OB-005 MS5-OB-006 Observation Current planned Facility sampling location includes waste from both sanitary and industrial wastewater sources. However, the IU permit application to MWRD states that the Facility does not currently have plans to adjust their categorical pretreatment limits with a Combined Wastestream Formula (CWF). Facility composite sampler set up inside to take 24-hour samples. Thermometer not present within sampler. Chemical storage within the Facility is located near a drain leading to the Facility settling tank. Empty chemical drums and containers are rinsed and stored outside near the rear truck loading area. Truck loading area in back South side of Facility contained some soy waste on the ground. All stormwater is directed to the sanitary sewer. No Stormwater reaches a public waterway. 7/28/2022 Area of Concern? Yes Yes Yes No Yes No SECTION III - AREAS OF CONCERN The presentation of areas of concern does not constitute a formal compliance determination or violation. No. MS5-OB-001 MS5-OB-002 MS5-OB-003 MS5-OB-005 Current planned facility sampling location includes waste from both sanitary and industrial wastewater sources. However, the permit application to MWRD states that the Facility does not currently have plans to adjust their categorical pretreatment limits with a CWF. 40 CFR 403.6 outlines the method for calculating alternative pollutant limits at industrial facilities where regulated process effluent is mixed with other wastewaters prior to treatment. Facility composite sampler set up inside to take 24-hour samples. Thermometer not present within sampler. Sampling and holding requirements under 40 CFR Part 136 requires certain parameters to be preserved under a certain temperature. A thermometer is needed to confirm the temperature. Chemical storage within the Facility is located near a drain leading to the Facility settling tank. No secondary containment was present to prevent spills or other chemical releases from entering the Facilities treatment system. Truck loading area in back South side of Facility contained some soy waste on the ground. Food waste has potential to enter the stormwater system at the Facility, bypassing the treatment systems. Page 3 of 23 APS Grupa LLC. Inspection Date(s): 7/28/2022 SECTION IV - CLOSING CONFERENCE AND FOLLOW UP Closing Conference The Lead Inspector held a closing conference with Facility personnel on 7/28/2022. During the closing conference, the Lead Inspector discussed the observations and Areas of Concern identified during the inspection. Observations and Areas of Concern have not yet been evaluated for a formal compliance determination. Follow Up The following items were requested by the inspector at the time of the inspection: Industrial User permit application submitted to MWRD. Received by EPA on August 29, 2022. Monitoring Reports performed by the Facility. Received by EPA on August 5, 2022. Stormwater Pollution Prevention Plan. Not received as of date of this report. SECTION V - LIST OF APPENDICES Appendix 1 - Photo Log [times listed on images are in Central Standard Time (CST)] Page 4 of 23 Region 5 Enforcement and Compliance Assurance Division Facility Name & Location: APS Grupa LLC 10459 S. Muskegon Ave., Chicago, IL 60617 Date Photograph Was Taken: 7/28/2022 Photo Time: No.: 1 9:41AM Direction Photo Taken: Photo Description: 24 Hour Sigma Composite Sampler. Photographer: Jason Hewitt Camera: Olympus TG-6 (S/N BJ5B20242) File: APS_Grupa_001 Page 5 of 23 APS Grupa LLC. Inspection Date(s): Facility Name & Location: APS Grupa LLC 10459 S. Muskegon Ave., Chicago, IL 60617 Date Photograph Was Taken: 7/28/2022 Photo No.: 2 Time: 9:45AM Direction Photo Taken: Down Photo Description: Sampling location for facility with a combined wastestream. Photographer: Jason Hewitt 7/28/2022 Camera: Olympus TG-6 (S/N BJ5B20242) File: APS_Grupa_002 Page 6 of 23 APS Grupa LLC. Inspection Date(s): Facility Name & Location: APS Grupa LLC 10459 S. Muskegon Ave., Chicago, IL 60617 Date Photograph Was Taken: 7/28/2022 Photo No.: 3 Time: 9:48AM Direction Photo Taken: South Photo Description: Settling tank prior to discharge and sampling location. Photographer: Jason Hewitt 7/28/2022 Camera: Olympus TG-6 (S/N BJ5B20242) File: APS_Grupa_003 Page 7 of 23 APS Grupa LLC. Inspection Date(s): Facility Name & Location: APS Grupa LLC 10459 S. Muskegon Ave., Chicago, IL 60617 Date Photograph Was Taken: 7/28/2022 Photo No.: 4 Time: 9:57AM Direction Photo Taken: North Photo Description: Beginning of Facility soy process where water addition occurs. Photographer: Jason Hewitt 7/28/2022 Camera: Olympus TG-6 (S/N BJ5B20242) File: APS_Grupa_004 Page 8 of 23 APS Grupa LLC. Inspection Date(s): Facility Name & Location: APS Grupa LLC 10459 S. Muskegon Ave., Chicago, IL 60617 Date Photograph Was Taken: 7/28/2022 Photo No.: 5 Time: 9:59AM Direction Photo Taken: South Photo Description: Beginning of Facility soy process where water addition occurs. Photographer: Jason Hewitt 7/28/2022 Camera: Olympus TG-6 (S/N BJ5B20242) File: APS_Grupa_005 Page 9 of 23 APS Grupa LLC. Inspection Date(s): Facility Name & Location: APS Grupa LLC 10459 S. Muskegon Ave., Chicago, IL 60617 Date Photograph Was Taken: 7/28/2022 Photo No.: 6 Time: Direction Photo Taken: 10:00AM Photo Description: Facility water flow process prior to heat exchange. Photographer: Jason Hewitt 7/28/2022 Camera: Olympus TG-6 (S/N BJ5B20242) File: APS_Grupa_006 Page 10 of 23 APS Grupa LLC. Inspection Date(s): Facility Name & Location: APS Grupa LLC 10459 S. Muskegon Ave., Chicago, IL 60617 Date Photograph Was Taken: 7/28/2022 Photo No.: 7 Time: 10:00AM Direction Photo Taken: Photo Description: Internal monitoring flow meter. Photographer: Jason Hewitt 7/28/2022 Camera: Olympus TG-6 (S/N BJ5B20242) File: APS_Grupa_007 Page 11 of 23 APS Grupa LLC. Inspection Date(s): Facility Name & Location: APS Grupa LLC 10459 S. Muskegon Ave., Chicago, IL 60617 Date Photograph Was Taken: 7/28/2022 Photo No.: 8 Time: 10:01AM Direction Photo Taken: Photo Description: Tank V5, where pH adjustment is performed when necessary. Photographer: Jason Hewitt 7/28/2022 Camera: Olympus TG-6 (S/N BJ5B20242) File: APS_Grupa_008 Page 12 of 23 APS Grupa LLC. Inspection Date(s): Facility Name & Location: APS Grupa LLC 10459 S. Muskegon Ave., Chicago, IL 60617 Date Photograph Was Taken: 7/28/2022 Photo No.: 9 Time: Direction Photo Taken: 10:01AM Photo Description: pH meter reading connection to V5 for pH adjustment. Photographer: Jason Hewitt 7/28/2022 Camera: Olympus TG-6 (S/N BJ5B20242) File: APS_Grupa_009 Page 13 of 23 APS Grupa LLC. Inspection Date(s): Facility Name & Location: APS Grupa LLC 10459 S. Muskegon Ave., Chicago, IL 60617 Date Photograph Was Taken: 7/28/2022 Photo No.: 10 Time: 10:06AM Direction Photo Taken: Down Photo Description: Stormwater manhole in driveway on south side of facility. Photographer: Jason Hewitt 7/28/2022 Camera: Olympus TG-6 (S/N BJ5B20242) File: APS_Grupa_010 Page 14 of 23 APS Grupa LLC. Inspection Date(s): Facility Name & Location: APS Grupa LLC 10459 S. Muskegon Ave., Chicago, IL 60617 Date Photograph Was Taken: 7/28/2022 Photo No.: 11 Time: 10:08AM Direction Photo Taken: South Photo Description: Truck loading area south side of facility. Photographer: Jason Hewitt 7/28/2022 Camera: Olympus TG-6 (S/N BJ5B20242) File: APS_Grupa_011 Page 15 of 23 APS Grupa LLC. Inspection Date(s): Facility Name & Location: APS Grupa LLC 10459 S. Muskegon Ave., Chicago, IL 60617 Date Photograph Was Taken: 7/28/2022 Photo No.: 12 Time: 10:09AM Direction Photo Taken: West Photo Description: Empty chemical containers storage area. Photographer: Jason Hewitt 7/28/2022 Camera: Olympus TG-6 (S/N BJ5B20242) File: APS_Grupa_012 Page 16 of 23 APS Grupa LLC. Inspection Date(s): Facility Name & Location: APS Grupa LLC 10459 S. Muskegon Ave., Chicago, IL 60617 Date Photograph Was Taken: 7/28/2022 Photo No.: 13 Time: 10:10AM Direction Photo Taken: West Photo Description: Loading dock area and new tank awaiting installation in soy process. Photographer: Jason Hewitt 7/28/2022 Camera: Olympus TG-6 (S/N BJ5B20242) File: APS_Grupa_013 Page 17 of 23 APS Grupa LLC. Inspection Date(s): Facility Name & Location: APS Grupa LLC 10459 S. Muskegon Ave., Chicago, IL 60617 Date Photograph Was Taken: 7/28/2022 Photo No.: 14 Time: 10:13AM Direction Photo Taken: East Photo Description: Chemical storage area inside facility. Drain leads to Facility's wastewater treatment system and settling tank Photographer: Jason Hewitt 7/28/2022 Camera: Olympus TG-6 (S/N BJ5B20242) File: APS_Grupa_014 Page 18 of 23 APS Grupa LLC. Inspection Date(s): Facility Name & Location: APS Grupa LLC 10459 S. Muskegon Ave., Chicago, IL 60617 Date Photograph Was Taken: 7/28/2022 Photo No.: 15 Time: 10:17AM Direction Photo Taken: Northwest Photo Description: Facility's back lot area. Photographer: Jason Hewitt 7/28/2022 Camera: Olympus TG-6 (S/N BJ5B20242) File: APS_Grupa_015 Page 19 of 23 APS Grupa LLC. Inspection Date(s): Facility Name & Location: APS Grupa LLC 10459 S. Muskegon Ave., Chicago, IL 60617 Date Photograph Was Taken: 7/28/2022 Photo No.: 16 Time: 10:18AM Direction Photo Taken: West Photo Description: Driveway from front parkling lot. Photographer: Jason Hewitt 7/28/2022 Camera: Olympus TG-6 (S/N BJ5B20242) File: APS_Grupa_016 Page 20 of 23 APS Grupa LLC. Inspection Date(s): Facility Name & Location: APS Grupa LLC 10459 S. Muskegon Ave., Chicago, IL 60617 Date Photograph Was Taken: 7/28/2022 Photo No.: 17 Time: 10:21AM Direction Photo Taken: West Photo Description: Fuel Tank located on the North side of facility. Photographer: Jason Hewitt 7/28/2022 Camera: Olympus TG-6 (S/N BJ5B20242) File: APS_Grupa_017 Page 21 of 23 APS Grupa LLC. Inspection Date(s): Facility Name & Location: APS Grupa LLC 10459 S. Muskegon Ave., Chicago, IL 60617 Date Photograph Was Taken: 7/28/2022 Photo No.: 18 Time: 10:24AM Direction Photo Taken: Southeast Photo Description: Water tower for fire suppression. Photographer: Jason Hewitt 7/28/2022 Camera: Olympus TG-6 (S/N BJ5B20242) File: APS_Grupa_018 Page 22 of 23 APS Grupa LLC. Inspection Date(s): Facility Name & Location: APS Grupa LLC 10459 S. Muskegon Ave., Chicago, IL 60617 Date Photograph Was Taken: 7/28/2022 Photo No.: 19 Time: 10:35 Direction Photo Taken: East Photo Description: North side loading and unloading dock for trucks and rail cars. Photographer: Jason Hewitt 7/28/2022 Camera: Olympus TG-6 (S/N BJ5B20242) File: APS_Grupa_019 Page 23 of 23